Carburizing vs Nitriding bakeng sa ho Tšoarella ha Gear Eo Phekolo ea Mocheso e Fanang ka Ts'ebetso e Ntle

Ho thatafatsa bokaholimo ke e 'ngoe ea lintlha tse etsang qeto e kholo ho khethoeng ho tšoarella le ts'ebetso ea li-gear. Ebang li sebetsa ka har'a li-transmission tsa likoloi, mechini ea indasteri, li-reducer tsa merafo, kapa li-compressor tse lebelo le phahameng, matla a bokaholimo ba meno a li-gear a susumetsa ka kotloloho bokhoni ba mojaro, ho hanyetsa ho tsofala, botsitso ba ho fetoha ha sebopeho, le boitšoaro ba lerata nakong ea ts'ebetso ea nako e telele. Har'a likhetho tse ngata tsa kalafo ea mocheso,ho kenya ka har'a carburizingleho ntša metsi ka nitridinge ntse e le mekhoa e 'meli e khethiloeng haholo ea ntlafatso ea bokaholimo tlhahisong ea lisebelisoa tsa sejoale-joale.

Belon Gear, moetsi oa lisebelisoa tsa OEM ea profeshenale, o sebelisa theknoloji ea carburizing le nitriding ho ntlafatsa bophelo ba ho roala, ho thatafala ha bokaholimo, le matla a mokhathala ho latela litlhoko tsa ts'ebeliso. Ho utloisisa liphapang tsa bona ho nolofalletsa baenjiniere le bareki ho khetha mokhoa o loketseng ka ho fetisisa oa ho thatafatsa bakeng sa maemo a sebele a mosebetsi.

Carburizing ke eng?

Carburizing ke mokhoa oa ho hasana ha lik'hemik'hale tsa thermo-chemical moo li-gear li futhumatsoang sepakapakeng se nang le khabone e ngata, e leng se lumellang liathomo tsa khabone ho kenella holim'a tšepe. Li-gear lia tingoa ho fihlela nyeoe ea kantle e thata haholo ha ho ntse ho bolokoa sebopeho sa mantlha se tiileng le se ductile.

Kamora kalafo, likere tse nang le khabone hangata li fihla boima ba bokaholimo ba HRC 58–63 (hoo e ka bang 700–800+ HV). Bohloko ba mantlha bo lula bo le tlase—hoo e ka bang HRC 30–45 ho latela thepa e fanang ka khanyetso e phahameng le matla a mokhathala a kobehileng. Sena se etsa hore khabone e lokele haholo bakeng sa torque e phahameng, mojaro o boima oa khabone, le libaka tse fapaneng tsa ho tšoha.

Melemo e meholo ea li-gear tse nang le carburized:

• Ho hanyetsa ho tsofala haholo le ho ba le tšusumetso e ntle haholo

• Botebo ba khetla e teteaneng bo loketse likere tse mahareng ho isa ho tse kholo

• Bophelo bo matla ba mokhathala bakeng sa phetiso ea mojaro o boima

• E tsitsitse haholoanyane tlas'a torque e feto-fetohang kapa ea tšohanyetso

• E tloaelehileng bakeng sa likoloi tsa ho qetela tsa likoloi,merafoli-gearbox, li-gear tsa mechini e boima

Hangata ho kenya karaburi ke khetho e loketseng bakeng sa ligi tse sebetsang tlas'a khatello e matla ea mechini.

Nitriding ke eng?

Ho nitriding ke mokhoa o tlase oa ho hasana ha mocheso moo naetrojene e kenang holim'a tšepe ho etsa lera la motsoako le sa tsofaleng. Ho fapana le ho tjhesa, ho nitriding ho etsa joaloha e hloke ho tima, e leng se fokotsang kotsi ea ho sotha haholo 'me se lumella likarolo ho boloka ho nepahala ha litekanyo.

Hangata li-gear tse nang le nitride lia atlehaho ba thata ho feta li-gear tse nang le carburized—hangata HRC 60–70 (900–1200 HV ho latela mofuta oa tšepe)Kaha karolo e ka hare ha e tingoe, bothata ba kahare bo lula bo le haufi le boemo ba pele ba thepa, e leng se netefatsang botsitso ba ho fetoha ho ka lebelloang le ho nepahala ho hoholo.

Melemo ea li-gear tse nang le nitride:

• Bothata bo phahameng haholo ba bokaholimo (bo phahame ho feta carburizing)

• Ho feto-fetoha ho tlase haholo—ho loketse likarolo tse mamellanang hantle

• Tshebetso e ntle ea ho roala le mokhathala o amanang le ho kopana

• Ho ntlafala ha ts'enyeho le khanyetso ea fretting

• E loketse li-gear tse nang le molumo o motle, mekhahlelo ea lipolanete, le li-drive tse lebelo le phahameng

Hangata ho kenya nitriding ho kgethwa maemong a matle, a nang le RPM e phahameng, le a laolwang ka nepo.

Ho ba le Carburizing khahlanong le Nitriding — Papiso ea Botebo, Bothata le Ts'ebetso

Ka bobeli li ntlafatsa ho tšoarella, empa li fapana ka kabo ea ho thatafala le boitšoaro ba ho sotha.

Ho kenya khabone ka har'a khabone =matla a tebileng + mamello ea tšusumetso
Ho ntša metsi ka bongata =Bokaholimo bo thata haholo + botsitso bo nepahetseng

Mokhoa oa ho Khetha Kalafo e Nepahetseng bakeng sa Sesebelisoa sa Hao sa Lisebelisoa

Khetho e tlameha ho ipapisa le mojaro, setlolo, lebelo, bophelo ba moralo, le litlhoko tsa taolo ea lerata.

Belon Gear — Kalafo ea Mocheso ea Lisebelisoa tsa Setsebi le Tlhahiso ea OEM

Belon Gear e etsa li-gear tse ikhethileng ka ho sebelisa litšepe tse nang le carburised kapa nitride ho latela tlhoko ea boenjiniere. Mefuta ea rona ea taolo ea ho thatafala ha thepa, tlhahlobo ea tšepe, le ho qeta ha CNC li netefatsa botsitso lits'ebetsong tse sebetsang haholo.

Re fana ka:

• Li-gear tsa Spur, helical le tsa kahare

• Mapheo a bevel le a bevel a spiral

• Li-gear tsa liboko, li-gear tsa lipolanete le li-shaft

• Likarolo tsa phetiso tse ikhethileng

Lisebelisoa tsohle li entsoe ka mokhoa o ntlafalitsoeng oa kabo ea thata le matla a bokaholimo ho eketsa nako ea ts'ebeletso.

Qetello

Ho kenya carburing le ho kenya nitriding ka bobeli ho ntlafatsa ho tšoarella ha lisebelisoa haholo—empa melemo ea tsona ea fapana.

• Carburizinge fana ka matla a tebileng a khetla le ho hanyetsa tshusumetso, e loketseng phetiso ya matla a boima.

• Ho ntša metsi ka khasee fana ka bothata bo phahameng ba bokaholimo ka ho sotha ho fokolang, e phethahetseng bakeng sa ho nepahala le motsamao o potlakileng.

Belon Gear e thusa bareki ho lekola bokgoni ba mojaro, kgatello ya tshebediso, mefuta ya ho thatafala, le mamello ya boholo ho kgetha kalafo e loketseng ka ho fetisisa bakeng sa projeke e nngwe le e nngwe ya didiriswa.